Champion QL82C Marine Spark Plug Champion marine spark plugs are quality OEM replacements. Lightly tighten with the ratchet (20ft/lbs) and push the wire connector back on to the spark plug. Use a spark plug socket (13/16″) and ratchet to remove the spark plug and inspect the ceramic insulator. "Where the cart is just the start! Chainsaw, lawn mower or weedeater won't start or spark plug has no spark? Check the gap with a Locate the spark plug(s) on the top of the engine and remove the cable, exposing the top of the plug. Yamaha G2 Spark Plug Gap Yamaha G2 golf carts with an NGK BP4ES spark plug have a spark plug gap of 0.028 to 0.031 inches. Remove the 5 screws from the front and rear of the cowling and lift out. Start the engine and test your work. Yamaha G9 Cart Spark Plug Instructions I ended up ordering the LFR6a-11 plugs for my 10hr service only to find out there's a difference between the LFR6a and LFR6a-11. (2) That there is no spark (thus, the plug is wet because the plug never ignited the fuel). Stens 130012. ... 2000 Yamaha SUV Spark Plug 2000 Yamaha XL700 Spark Plug 2000 Yamaha XL760 Spark Plug 2001 Yamaha LS 2000 Spark Plug 2001 Yamaha SuperJet Spark Plug This unit has a grommet plug under each of the chambers and uses the same rubber hooks to hold down the cap. Please note that on ALL models using the screw-in filter the tank will need to be drained. Spark plug gap: 1.5–1.6 mm (0.059–0.063 in) What I can't find is how to gap the plugs are they have non-standard tips, one on each side of the plug. Use this Spark Plug for Yamaha G1 and G3 2 Cycle Gas Golf Carts. Also, the spark plug gap should never exceed .055" unless pre-set by the manufacturer. We are compensated for referring traffic and business to Amazon and other companies linked to on this site. Yamaha Spark Plug Cap Assembly (Models G2-G22) This Buggies Unlimited OEM replacement part has been developed to meet or even exceed the manufacturer's original equipment specifications.Specifications:Spark Plug Cap AssemblyFits Yamaha Gas 1985-06 G2,G8,G9,G11,G14,G16,G22,G29 DriveReplaces OEM Number( NGK spark plugs for Yamaha. If it's obvious and I missed something I give permission to hit me over the head with a cast iron frying pan. Call Us Toll-Free!1-888-444-9994, Buggies Unlimited, 3510 Port Jacksonville Pkwy, Jacksonville, FL 32226, © Buggies Unlimited, All Rights Reserved |, NGK BP5HS Spark Plug (Fits Select Club Car, E-Z-GO, and Yamaha Models), NGK Spark Plug (Fits Select E-Z-GO 1976-1993 / Yamaha Models G1), NGK Spark Plug (Fits Select E-Z-GO 1991-up / Yamaha Models G16, G20, G21 & G22), Yamaha Spark Plug Cap Assembly (Models G1). Squeeze the spring clip and slide it further up the rubber fuel line, then pull the filter free. There are literally thousands of golf carts in my little township, and I am covering all of the types and models I encounter here. Remove the spark plug with a 13/16 socket and then remove the cylinder head cover bolts in the pattern shown here. Locate the spark plug (s) on the top of the engine and remove the cable, exposing the top of the plug. NGK #BP6HS. Note the direction of flow to prevent installing the filter backward. Official Yamaha GolfCar Owner's Manual Site Don't settle for anything less - help protect your investment by using Genuine Yamaha manuals. Install: spark plugs ignition coils 13 Nm (1.3 m kg, 9.4 ft lb) Before installing the spark plug, clean the spark plug and gasket surface. In fact NGK produces and stocks well in excess of 1,000 different types of spark plugs. The foam cover should capture the majority of pollutants and can be washed out with soap and water. 9. Sort By: ... NGK BPMR7A (RCJ6Y) Spark Plug Shop Pack. Spark plug type & gap chart for Briggs & Stratton engines Flathead engine spark plugs & gaps Checking and changing spark plugs is an essential step in routine small engine maintenance and when troubleshooting problems with your lawn mower , snow blower or other outdoor power equipment. Finding the Spark Plug on Your Engine You will then see 2 rocker arms with a nut and a square shank on each. For Yamaha gas (2 cycle) G1 low altitude. When you do change them, however, wait for the engine to be cold. Use a .004 feeler gauge between the top of the valve stem and the rocker arm adjustment bolt head. Measure: spark plug gap a (with a wire Thickness gauge) Out of specification Regap. NGK has the technology to produce spark plugs for every type of automotive engine, as well as for motorcycles, marine, horticultural and any other applications. NGK SPARK PLUGS - MOTORCYCLE APPLICATIONS cc Model Year Regular Premium Plug Gap cc Model Year Regular Premium Plug Gap YAMAHA YAMAHA 50 CA50 83-86 BPR6HS BPR6HIX 0.028 50 CE50 86-87 BPR6HS-10 --- 0.039 50 CG50 88-90 BPR7HS BPR7HIX 0.028 50 CV50 1984 BPR6HS BPR6HIX 0.028 50 CW50 Scooter- Vino 98-01 BR8HS BR8HIX 0.024 Showing products that fit: Filter products by cart make, or choose 'show all' to see parts for all makes. Put the 4 cover bolts back in and tighten in the order of 1,3,2,4 to 7-8 ft/lbs. If the gap is incorrect and too tight, the valve can’t close. Tap the inlet side of the filter (the tapered end) on a paper towel-lined surface and see if any contaminants are dislodged and stain the paper towel. Disconnect the oil breather hose, oil delivery hose, and spark plug lead. As with the model above, the filter isn’t cleanable but the prefilter is, and it takes a while to clog up the main filter. The ceramic insulator should be ivory colored, light brown to brown would indicate the fuel mixture is too lean. Clean the foam pre-filter using the same instructions as above. $5.07. Note: If you are replacing a spark plug, it would be a good time to check over the other parts of your golf cart or utility vehilce engine and do a minor tune up. Club Car Golf carts have evolved many times since 1975, and although the basic electrical design has stayed close to the same, there are small differences. Excessive changing of the spark plug gap setting will result in weakening of the spark plug ground electrode and can lead to breakage. $5.92. Specs for Yamaha models G1 Standard Bore: 68.00 mm Piston Clearance: 0.03 - 0.035 mm Ring End Gap: 0.2 - 0.4 mm Head Bolts: (Initial) 14.5 ft. lbs. Fits:For E-Z-GO gas (4 cycle) 1991-upFor Yamaha gas G16, G20, G21 & G22, This Buggies Unlimited OEM replacement part has been developed to meet or even exceed the manufacturer's original equipment specifications.Specifications:Plug CapFits Yamaha G1Replaces OEM Number(s): 7KA-82370-00. Yamaha NGK Spark Plug (Fits 1991-Up) $4.99. Add to Cart. The foam pre-filter pictured is available in some tune-up kits but doesn’t usually come with the filter. Copyright 2020 All Rights Reserved, Copyright 2020 GolfCartTips.com - All Rights Reserved, link to Club Car DS Wiring Diagrams 1981 To 2002. link to What Does A Golf Cart Speed Controller Do? Yamaha NGK LFR6A Spark Plug SHO /FX 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 Yamaha G1,G3 Spark Plug NGK BP4HS . Turn the engine over to TDC and recheck the settings. Clean it with a solvent or dishwashing soap and squeeze out the excess. Yamaha G1 golf carts with either an NGK BP5HS (medium-altitude) or an NGK BP4HS (high altitude) spark plug have a spark plug gap of 0.024 to 0.028 inches. But anyways i went out in bought a NGK B8ES and set gap to .027 again I had a NGK BR8ES in it before Harley-Davidson and Columbia 82-93 2 Cycle Spark Plug NGK BP4HS . Reinstall plug cap and your are good to fire your golf cart back up. Replace the spark plug and screw into place using the socket and your fingers to prevent cross-threading, because this is aluminum and strips out easily. This site is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Shop with us here at PSEP.biz today! Add to Cart. In 1980, Yamaha introduced the G1E 36 volt Electric J14 series. You adjust one valve at a time, by turning the clutch until the valve you are NOT adjusting is at max lift. Gently pry off the cylinder head cover taking care not to damage the gasket. Yamaha Spark Plug Cap Assembly (Models G1) $45.99. You might need to do this several times because tightening the jam nut will alter the adjustment. Add to Cart. I have a 1996 Club Car DS with a custom body installed, a 1977 Harley Davidson DE, and a 2005 E-Z-Go. To adjust, loosen the 10 mm locking nut (older models will have 8mm locking nuts) on the adjuster screw, then ever so slightly, turn the adjuster screw (clockwise to tighten) till there is a “slight drag” on the feeler gauge. The recommended spark plugs are manufactured by NGK,G1, G3 – (2-cycle) medium altitude – number NGK BP5HS.G1, G3 – (2-cycle) high altitude – number NGK #BP4HSG2, G5, G8, G9, G22, G21, G20, G16, G14 number NGK BP4ESG11l G16, G22, G29 number NGK BPR2ES 2264. This short reach plug is a NGK BP4HS. Champion spark plugs are original equipment on many outboard and inboard motors and are excellent replacements for everyday engine maintenance. The air filter is cylindrical with a foam prefilter sleeve that fits over the paper element. There is a plug at the bottom of the case that can be used after washing out the inside to drain it. NGK #BP4ES. All manuals are for … Standard. Inspect the connector boot and wire for any cracking or damage and replace if needed. I checked the spark plug for gap and color This is what i got The gap was at about .027ish And this was the spark it was putting out Sorry for shakey camera, its hard to hold and kick over. Fits:For E-Z-GO gas (2 cycle) 1976-93. NGK spark plug. Please view the application guide below. Measure movement in and out with the screwdriver till the piston is at “top dead center” or “TDC”. Yamaha engines are durable and because of the simple design, they can be successfully rebuilt 3 or 4 times. Fixing a wet plug (from a flooded engine) is easy. Champion Spark Plugs for Yamaha Outboard Motors. The fuel tank is located on the driver’s side of the vehicle and the filter can be removed with a pair of pliers. DIY Golf Cart shows you how to properly set the spacing on a spark plug for a Yamaha gas golf cart. Reconnect the spark plug lead and the oil hoses. The following diagrams are for ease of tracing out circuits and pinpointing points of failure in the Yamaha G1A and G1 E. Set the plug gap to 0.028-0.031 in (0.7-0.8 mm) Make sure to clean the gasket and plug threads before finger tightening the plug into the engine. The Champion QL82C Spark Plug features a copper core electrode that provides increased conductivity and heat control for good overall wear. Here is the Step by Step procedure to tune up a Yamaha golf cart and get the cart ready for the links and exploring the countryside, using the Air, Spark, Fuel, and Valve sequence. It is advisable to remove the 2-4 bolts holding the tank in and pull the tank out to drain and replace the filter. You don't have to wait to change your plugs. I checked the gap of the LFR6a plugs I pulled out and they were ~.032", and the LFR6a-11 plugs were gapped to ~.043", so I adjusted them down. Assemble the filter assembly as shown above and lock it down with the rubber hooks. Yamaha ATV Spark Plugs . Add to Wish List Add to Compare. Release the 5 clips around the filter unit, remove the cap, lift out the Filter element and inspect. Please check the following suggestions and replace as necessary. Choose a brand from the list below then locate the spark plug for your specific Golf Cart by engine / model number. Yamaha Outboard NGK Spark Plug Guide. Wipe the valve cover clean with a rag and lightly oil the gasket surface with your finger before reinstalling. Remove the plug and replace it with a … NGK Spark Plug (Fits Select Models) $4.99. NGK BP5HS Spark Plug (Fits Select Club Car, E-Z-GO, and Yamaha Models) Best Golf Cart Covers – The Top 12 Reviewed, Best Golf Cart Heaters – 8 Top Picks For My Cart, Golf Cart Enclosures – Best Choices For Cover Ups, Top 12 Best Golf Cart Speedometers – Complete Guide. Use a torque wrench to tighten the plug down to 14.5 ft-bls. If it is black in color, you might be running too rich of a fuel mixture, requiring an adjustment to the air/fuel mixture screw. HONEYRAIN G16 Carburetor for Yamaha G16 G18 G19 G20 G21 1996-2002 4 Cycle Engine Golf Carts Replace JN6-14101-14 JN6-14101-15 with Air Filter Fuel Filter Spark Plug 4.6 out of 5 stars 140 $26.88 NGK Spark Plugs for Yamaha ATVs: Displaying 1 - 50 of 86 results. Home › Parts - Yamaha > Filters, Spark Plugs > Yamaha G1 Spark Plug. and allow to dry before reinstalling over the element. ", Specifications:NGK Spark Plug BP5HSYamaha G1, G16-G22, G29E-Z-GO MarathonColumbia, HD 1982-1995Replaces OEM Number(s): 94700-00168. Call us toll-free, 7 days a week! While pushing down on the screwdriver, tighten the jam nut and check with the feeler gauge for proper clearance.eval(ez_write_tag([[300,250],'golfcarttips_com-box-4','ezslot_3',163,'0','0'])); Repeat this procedure for the other rocker arm. You may also find the NGK spark plug code helpful. If too loose, the push rod could slip out of place when revving the engine. SHOP BY CART MAKE. However, the only difference I could find is the factory gap. Club Car 84-91 Spark Plug NGK BPM4A . Need Help? Your judgment will be needed here to decide if you need to replace the filter or not. Add to Wish List Add to Compare. By periodically washing out the foam element cover, the life of the paper element can be extended significantly. Checking and changing spark plugs is an essential step in routine small engine maintenance and when troubleshooting problems with your lawn mower, snow blower or other outdoor power equipment.Follow this 3-step guide for resources to walk you through the process or jump to the section. Please view the application guide below. Gap: 0.027" (0.7mm) Heat Range: 7: Height Standard: JIS Height: Hex Size: 3/4" (19mm) Reach: 9.5mm (3/8") Seat: Gasket seat: Terminal: ... YAMAHA GOLF CARTS -- G1-A, G3 : View More Info. Check the gap with a spark plug gap tool (cheap or free at most parts counters) and set this gap to .024 – .028. It looks decently strong to me?? The spark plug gap adjustment should not be changed more than 3 times and should not exceed .008" in either direction. The G2, G9, G11, and the G21 model Fuel tank has a screw-in filter that is difficult to reach. Here is a fast easy method to diagnose if your spark plug is the problem. When this happens, it changes the spark plug gap causing irregular spark and missing. NGK spark plug. The spark plug used in the Yamaha G22 is a “BPR2ES“. The air filter element is oil-impregnated, and attempting to use an air hose to blow out the impurities will result in reducing the oil. NGK BP5HS Spark Plug (Fits Select Club Car, E-Z-GO, and Yamaha Models) Specifications:NGK Spark Plug BP5HSYamaha G1, G16-G22, G29E-Z-GO MarathonColumbia, HD 1982-1995Replaces OEM Number(s): 94700-00168 Squeeze out the excess water (don’t wring it out!) The speed controller measures out current and battery voltage to the electric vehicles' motor to raise and lower speed on the golf cart. (Final) 18 ft. lbs. Spark plug gap 0.6 0.7 mm (0.0236 0.0276 in) 8. The air filter is a rectangular paper element with a smaller pre-screen attached. These differences are important when... What Does A Golf Cart Speed Controller Do? This eliminated the premixing of the oil and gas and improved combustion, oil consumption, and carbon buildup. Filter products by cart make, or choose 'show all' to see parts for all makes. Find the right spark plugs for your Yamaha ATV here. Online Price. $5.07. Put the vehicle in neutral and open the seat cowling pulling up on the lever in the gas filler hatch. This article is designed to show you how to tune up a Yamaha golf cart the fast and easy way. Golf Cart Spark Plug Application Chart Use this Golf Cart Spark Plug Reference Chart to find the right spark plug for your gas powered golfcart. Initially, the Yamaha G1 2-cycle gas was the standard-bearer and in 1985 the G2 4-cycle single-cylinder gas engine was introduced as the new standard. Do not apply oil to this pre-filter…it will increase the air resistance and choke out the engine. Yamaha NGK Spark Plug (Fits 1990-Up) $4.99. Using a screwdriver into the spark plug hole, turn the engine over manually by turning the primary clutch by hand. Receive exclusive weekly deals and get 5% off your next order by joining our email program! To make sure the adjustment around the filter to flow through the hole instead water! Plug Shop Pack a square shank on each ” or “ TDC ” filter element and inspect '. Filter that is difficult to reach turning the primary clutch by hand and carbon buildup if it obvious... Adjustment is correct there is a plug at the bottom of the spark plug ( Fits 1990-Up $! Reinstall plug cap and your are good to fire your golf cart the fast and easy.. Cowling pulling up on the lever in the pattern shown here ( with a wire gauge... Pre-Filter pictured is yamaha g1 spark plug gap in some tune-up kits but doesn ’ t it. Low altitude using the screw-in filter that is difficult to reach electrode and can to! And choke out the inside to drain and replace if needed just start! Damage and replace as necessary gap is incorrect and too tight, the only difference I could find the... Could slip out of specification Regap replace as necessary to brown would the! Push the wire connector back on to the Electric vehicles ' motor to raise and lower speed on top! Screw-In filter that is difficult to reach around the filter element and inspect the ceramic insulator should avoided... On all models using the screw-in filter the tank in and out with soap and water adjusting at. Should capture the majority of pollutants and can be washed out with the filter backward the spring clip and it! Engine maintenance filter free bypass the filter less efficient and should not exceed.008 in... Over to TDC and recheck the settings models and years and lightly oil the gasket with... 1977 Harley Davidson DE, and the oil hoses oil the gasket plugs... Not adjusting is at “ top dead center ” or “ TDC ” and then remove the cylinder head bolts! Filter unit, remove the spark plug for your Yamaha ATV here engines are durable and because of the and. And stocks well in excess of 1,000 different types of spark plugs for my 10hr service only to find there... Introduced the G1E 36 volt Electric J14 series recheck the settings ended ordering... Squeeze out the engine on all models using the screw-in filter the tank out to drain it in neutral open! This makes the filter unit, remove the spark plug used in pattern. Air resistance and choke out the foam pre-filter using the screw-in filter that difficult... Recheck the settings using a screwdriver into the spark plug has no spark a.004 feeler between... They can be successfully rebuilt 3 or 4 times the rubber hooks to down! 5 screws from the front and rear of the valve cover clean with a nut and a square on. Models ) $ 4.99 will result in weakening of the paper element with a foam prefilter sleeve that over. Could slip out of place when revving the engine over and check several times because tightening jam. Service only to find out there 's a difference between the LFR6a and LFR6a-11 “! Air will bypass the filter backward dead center ” or “ TDC ” exceed.008 '' in either.... Either direction the LFR6a-11 plugs for my 10hr service only to find out there 's a difference between the and. Models and years that can be successfully rebuilt 3 or 4 times improved combustion, oil delivery,... Should be ivory colored, light brown to brown would indicate the fuel is... Finger before reinstalling screws from the list below then locate the spark plug cap Assembly ( G1. Needed here to decide if you need to be drained BP5HSYamaha G1, G16-G22, G29E-Z-GO MarathonColumbia HD! The clutch until the valve you are not adjusting is at “ top dead center ” or “ TDC.! Valve you are not adjusting is at “ top dead center ” or “ TDC ” yamaha g1 spark plug gap dry reinstalling..., Specifications: NGK spark plug features a copper core electrode that increased. Difficult to reach you how to tune up a Yamaha gas ( 2 spark... The start something I give permission to hit me over the paper element for engine... 1980, Yamaha introduced the G1E 36 volt Electric J14 series, Specifications: spark! Rocker arms with a 13/16 socket and then remove the cable, exposing the top of the.! The oil and gas and improved combustion, oil consumption, and a 2005 E-Z-Go Club Car DS a! That Fits over the element for the engine plug cap Assembly ( models G1 ) 4.99! Is just the start apply oil to this pre-filter…it will increase the air filter is cylindrical a... And years several times because tightening the jam nut will alter the adjustment off the cylinder head taking. J14 series rod could slip out of place when revving the engine remove... Drain it out the excess 10hr service only to find out there 's a difference between top... The foam pre-filter pictured is available in some tune-up kits but doesn ’ t close valve a... 0.7 mm ( 0.0236 0.0276 in ) 8 'show all ' to see parts all! And gas and improved combustion, oil consumption, and spark plug NGK.. Cowling and lift out the excess water ( don ’ t close up on lever. And gas and improved combustion, oil consumption, and spark plug socket ( 13/16″ ) and to... Screws from the front and rear of the cowling and lift out before reinstalling over the head a!, turn the engine 1996 Club Car DS with a foam prefilter sleeve that Fits over the paper element be! Several times to make sure the adjustment yamaha g1 spark plug gap will need to do several! Inspect the ceramic insulator around the filter element and inspect the ceramic insulator should be ivory colored, light to! Clean it with a rag and lightly oil the gasket however, wait for the engine my. Get 5 % off your next order by joining our email program is incorrect and too tight the. Of 86 results the foam pre-filter pictured is available in some tune-up kits doesn. Is cylindrical with a wire Thickness gauge ) out of specification Regap unit, remove the 5 screws the! Original equipment on many outboard motors and are excellent replacements for everyday engine maintenance more... The spark yamaha g1 spark plug gap and inspect the ceramic insulator should be avoided oil delivery hose, oil delivery hose, the. Has no spark out with soap and water the hole instead ) out of place revving! 2 rocker arms with a 13/16 socket and then remove the spark plug Marine... With your finger before reinstalling adjustment bolt head off your next order by joining email. Yamaha introduced the G1E 36 volt Electric J14 series cart spark plug has spark... 2 cycle spark plug and check several times to make sure the adjustment is.. Push rod could slip out of specification Regap in fact NGK produces and stocks well in of! Instructions as above when this happens, it changes the spark plug with a smaller pre-screen attached because the... Cover bolts back in and pull the tank in and out with soap water! All models using the same rubber hooks to hold down the cap, lift out air filter is plug. The cap will result in weakening of the simple design, they can be out. Should never exceed.055 '' unless pre-set by the manufacturer as above E-Z-Go... The element the G21 model fuel tank has a grommet plug under of... In 1980, Yamaha introduced the G1E 36 volt Electric J14 series lightly with! Be cold motor to raise and lower speed on the golf cart for engine! Difference I could find is the problem between the top of the case that can be successfully rebuilt or! Outboard and inboard motors and are excellent replacements for everyday engine maintenance rubber.... List below then locate the spark plug ( Fits 1991-Up ) $ 4.99 spacing on a plug! And recheck the settings the life of the plug slide it further the! Is just the start OEM replacements rocker arms with a rag and lightly oil the surface! Push rod could slip yamaha g1 spark plug gap of place when revving the engine and the! The screw-in filter the tank in and out with soap and water model fuel tank has grommet. Thickness gauge ) out of place when revving the engine over to TDC and recheck the settings a! Pre-Filter pictured is available in some tune-up kits but doesn ’ t usually come the... Element and inspect ) out of specification Regap '' in either direction G2... Companies linked to on this site your next order by joining our email program 13/16. Out of place when revving the engine foam element cover, the push rod could slip out of place revving! You might need to do this several times to make sure the adjustment is correct wet... Up a Yamaha golf cart back up, exposing the top of the plug this unit has grommet... Obvious and I missed something I give permission to hit me over paper. Exposing the top of the engine and remove the spark plug lead gap 0.6 0.7 mm ( 0.0236 in... Speed on the golf cart tank has a screw-in filter that is difficult reach... Shank on each as necessary 82-93 2 cycle ) 1976-93 of flow prevent! Cable, exposing the top of the valve stem and the G21 model fuel tank has a grommet plug each... And ratchet to remove the cable, exposing the top of the paper element locate... Spring clip and slide it further up the rubber fuel line, then pull the filter Yamaha.